The Ultimate iPod Touch 2G Dock: How to Make

by Brad Isaac on November 1, 2008

This is one of those Saturday afternoon projects that turned out much better than even I imagined.

ultimate ipod dock

I was needing a docking cradle for my iPod touch, but two things bothered me about buying one.  First, I didn’t want to spend the money.  But I also didn’t want to bring another piece of plastic gadgetry into the house if I could avoid it.

It occurred to me my iPod touch 2G came in an attractive jewel case.  Perhaps there’d be some way to convert it into a docking cradle.  Sure enough, there was a way and the results were jaw dropping!

Supplies needed

Here’s what you need:supplies needed to build ultimate ipod dock

  • Leatherman
  • Dremel with cutting blade
  • Sharpie
  • Jewel case used in packing your iPod 2G
  • Plastic docking adapter that came with iPod 2G
  • Sync cable

Step 1.  Outline the cut pattern on top of jewel case

Center the dock adapter under the TOP of the jewel case.  Then outline the INSIDE curves of the adapter.  Don’t worry if it’s not perfect, the top of the dock adapter will cover mistakes.

trace cutting edges

Step 2:  Carefully cut out a square with Dremel cutting blade

Take your dremel and cut a square in the plastic.  This makes the rest of the cutting easier.  Take your time and make this as accurate as possible.  One false move and you’ll put an ugly scratch in your case.

cut a square with dremel

Step 3: Carefully SCORE the rest of pattern with Dremel

With the Dremel blade, simply follow your sharpie pattern.  I was able to cut some of the plastic away.  But I simply scored the rounded sides so I could finish with my Leatherman.  Also notice, I did NOT cut out space for the dock adapter tabs.  Later, you’ll be able to hook those in place.

scoring the rest of the plastic

Step 4: File the clear plastic until the dock adapter fits perfectly

This might take some time.  Simply file around the edges with your Leatherman until the dock adapter fits.

file until perfect fit

Step 5: File a v-notch into both side of Sync cable

Your sync cable will eventually snap into the dock adapter.  In order to do this, you need to cut and file a v-notch into each side of the top attachment near the top.  (Double click the pictures to see).

v-notch the top of the sync cable v-notch

Step 6: File down “hooks” if your cable has them

Older ipod sync cables had hooks in them to keep your iPod attached.  If yours is one of these, you’ll need to file down the hooks.  Simply hold your Leatherman / file on a table and scrape the top sides of the sync components until the hooks are gone.

file off hooks

Step 7: File hole in dock adapter so it can fit top of sync cable (keep it snug)

Out of the box, the hole in the dock adapter is not large enough to fit the top of your sync cable.  So get to filing.  You will need to file all edges of the hole to make it wider and longer.  Tip:  Frequently insert the sync cable to make sure you aren’t making the hole too big.  You want it to just barely fit so it can support the weight of your iPod.  Eventually, it will snap into place.

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Step 8: Snap top of sync cable into dock adapter

After carefully filing, you see the top of your sync adapter barely fits into the hole.  Keep pressure on it until it snaps into place.

insert sync cable snapped into place

Step 9: File notch into bottom of jewel case for sync cable to go to computer

Almost done.  File a notch approximately 1/2 inch long one one of the long edges of the bottom of the case.  You will probably want it centered but you can go an inch to the left or right if you prefer.

file a notch in the case bottom

Step 10: Finally, put it all togetherput it together

  1. Insert the dock adapter into the top of the case by hooking the tabs under the clear plastic and pressing it down flush with the top of the case.
  2. Place the cable over the hole you filed in the bottom of the case
  3. Close the top of case to the bottom.
  4. Youre done!

Step 11: Enjoy your new dock!  P.S. It doubles as a storage case

Again, this dock looks far better in person than in the pictures.  It works great too.

Remember, you can always pack up your earphones, cable, polishing cloth and other small accessories into this dock.  You might even choose to put the iPod in it too.  But you have to take it apart more.

DSC01115-25% DSC01116-25%

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{ 15 comments… read them below or add one }

1 November 3, 2008 at 12:58 pm

It is absolutely cool. Where in the world did you get the idea. This is something that you came up with on your own and I wish I had half your creativity.

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2 November 5, 2008 at 9:56 am

Damn nice post! i have to make it by myself ;)

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3 November 6, 2008 at 5:53 pm

Brad,

Awesome little post!

I love your how-to articles. Your bookbinding article started a whole new hobby for me and even spawned a website:

http://www.DIYBookbinding.com

This one almost makes me wish I had an Ipod instead of my little Sansa Fuze.

Andrew Seltz
The Go-To Guy!

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4 Brad Isaac November 8, 2008 at 1:16 pm

Glad you like it. And I had no idea the bookbinding post led to a site. Where is my royalty check? LOL.

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5 November 13, 2008 at 11:07 am

Cool tutorial. You have a lot more patience than me my friend.

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6 Brad Isaac November 13, 2008 at 11:53 am

Ha…check out the name of the site. ;) Persistence is king!

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7 November 17, 2008 at 6:00 am

Great post! I followed the post and now have a nice, free, iPod stand. Thanks!

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8 November 23, 2008 at 2:51 pm

It actually looks surprisingly good, I wont try it myself though – best to stick to what you are good at.

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9 Eugene Kan December 28, 2008 at 12:44 am

if i wanna use the dock adapter that came with my rebel touch case, do u have any ideas how i can make the sync cable fit to the dock adapter without moving? Because the dock adapter is fully open at the bottom, there isn’t a small opening that is perfect for the sync cable

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10 Brad Isaac December 28, 2008 at 9:45 am

I’m not sure I understand. Are you talking about the white, somewhat oval piece? If so, is the hole in the plastic too big or too small?

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11 Eugene Kan December 30, 2008 at 12:24 pm

yea I’m talking about the white oval piece, ad the hole in the plastic is too big. (sorry about the confusion)

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12 Brad Isaac January 4, 2009 at 9:33 pm

Oh, if that’s the case, here’s what I’d do… I’d get some epoxy – get the type that works on plastic. Then I’d put the white piece onto a flat piece of plexiglass or plastic (just temporarily.) then I’d use the epoxy to fill in the hole. You might try putting the cable into it first, but it might not line up right. Either way, you would decrease the size of the hole so you can pop in the cable.

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13 January 6, 2009 at 7:35 am

its damn amazing i salute your creativity.i am same like you dont want to spend money even dont want another gizmo on my desk.i will surely try this and if i come accross some nice thing i will surely share it with you.thanx.

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14 User January 15, 2009 at 1:27 am

This is retarded. There is no line out, no s-video, no component, nothing, It’s more of a stand than anything.

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15 February 10, 2009 at 5:12 pm

this is a really good instruction for a interesting iPod docking cradle!

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